Eisenwerk Brühl GmbH

Kölnstraße 262 - 266, 50321 Brühl

info@eb-bruehl.de

Mail

Eisenwerk Brühl GmbH

Kölnstraße 262 - 266, 50321 Brühl

+49 - (0)2232 - 75-0

Head office

Processes

Core production

Dimensional accuracy with minimum wall thicknesses

We produce up to 150,000 cores a day using the cold box process. One special feature is the direct connection to the housing core production.

The dimensional accuracy and weight consistency of our castings is supported by automated handling / robot systems. These produce individual cores and pre-assembled core packages with maximum dimensional accuracy and minimum possible wall thicknesses under reproducible core production boundary conditions.

Roboter
Roboter
Roboter

Shapes

Innovative processes with sand

A molding capacity of up to 7,500 molds per day as twins or quads results in a daily production of up to 25,000 engine blocks on one of the largest molding lines in the world.

Molding plants

  • Box dimensions FAB3: 1300 x 900 x 300 / 300
  • Box dimensions FAB4: 1300 x 1000 x 350+50 / 400

High availability and maximum dimensional accuracy are guaranteed by interlinked systems and automated tool transports to the molding plant.

Melting

Casting in top form

The production, adjustment and control of the required material and therefore component properties is decisively determined by the procedure for melting, alloying and conditioning the melt.

Melting units:

  • one of the largest cupola furnaces in Europe with 60 tons of molten iron / h for GJL
  • 2 x 8.5 t medium-frequency induction crucible furnaces for GJV and alloyed cast iron and steel grades
Schmelzen
Schmelzofen
Prozesse, Schmelzen

Initial processing

Automated processing with flexibility

After emptying and cooling down, our fettling lines allow for a clocked decoring, grinding and blasting process – without any manual handling.
By increasing the vertical range of manufacture, we are countering the trend towards transferring more and more of the value creation to the supplier. At the customer’s request, we integrate further operations into the fettling line, such as geometry documentation, pre-processing, painting, adjustment or ultra-fine blasting.

Prozesse
Prozesse
Erstbearbeitung

Technology

Challenges and requirements

The complexity of cylinder crankcases, the dynamics and the development in the automotive industry are constantly growing and changing. We are meeting this challenge with a consistent focus on our core competencies and a clear strategic positioning.

Based on our automated production systems, we react flexibly to our customers‘ changing requirements. We ensure high availability of our systems through continuous monitoring, planning and retrofitting of production facilities.

4 steps to series production:

Entwicklung
1. development
Prototyping
2. prototyping
Leitstand_verkleinert
3. process optimization
Serienfertigung
4. series production

Automation

Dummy text

The complexity of cylinder crankcases, the dynamics and the development in the automotive industry are constantly growing and changing. We are meeting this challenge with a consistent focus on our core competencies and a clear strategic positioning.

Based on our automated production systems, we react flexibly to our customers’ changing requirements. We ensure high availability of our systems through continuous monitoring, planning and retrofitting of production facilities.

Prozesse
Prozesse
Erstbearbeitung

Product and model planning

Competence makes the difference

Eisenwerk Brühl has highly qualified and committed employees to support our customers’ product development. We deliver expertise from a single source, from CAD development to tool design. This makes us a preferred partner for support in the development of high-quality castings for engine casting. This is based on a variety of modern software tools, from CAD programs to casting simulation.

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